Suspension Iron Removal Equipment Magnet Conveyor Separator

Product Details
Customization: Available
Type: Magnetic Separator
Voltage: as Local Voltage
Manufacturer/Factory, Trading Company
Gold Member Since 2024

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Registered Capital
10000000 RMB
Plant Area
<100 square meters
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
  • Suspension Iron Removal Equipment Magnet Conveyor Separator
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Basic Info.

Model NO.
RCYB, RCYD, RCDB, RCDE, RCDA, RCDF
Material
Carbon Steel
Material Feature
Rare Earth Material-NdFeB Magnet
Certification
ISO9001:2008
Energy Saving
Energy Saving
Warranty
1 Year
Color
as Customer Requirement
Customized
Customized
Condition
New
After-sales Service
Email Guide
Belt Width
300-2600mm
Magnetic Origin
Rare Earth Material-NdFeB Magnet or Engerised Coil
Installation Type
Suspended Install
Iron Cleaning Style
Manual Cleaning or Self Cleaning
Magnetic Intensity
70-150mt
Quality
High Reputation
Feature
High Recovery Rate Easy
Separator
Ferrous Metal
Max.Belt Speed
4.5m/S
Max.Product Stream Thickness
600mm
Max.Suspended Height
650mm
Key Selling Points
Protect Crusher-Purify Product Stream
Cooling Type
Natural Cooling,Fan Cooling,Oil Cooling
Transport Package
Export Standard Pack
Specification
As model requirements
Origin
China
HS Code
84741000
Production Capacity
100 Sets Per Month

Product Description

Introduction:

Suspension magnetic separators are a type of magnetic separation equipment used to remove tramp iron and other ferrous contaminants from products passing through a conveyor belt or vibratory feeder. It consists of a magnetic system suspended above a conveyor belt or vibratory feeder, creating a magnetic field that attracts and holds ferrous materials. This allows non-magnetic materials to continue along the conveyor while magnetic materials are removed and collected separately to ensure product purity and protect processing equipment from damage caused by metal contaminants.
Suspension magnetic separators are available in permanent and electromagnetic,manual cleaning and self cleaning version.

Suspension Iron Removal Equipment Magnet Conveyor Separator

Why need install electro suspended magnet in your production line?
In the industrial production process,metal impurities often become hidden dangers that damage downstream expensive equipment(crusher,grinder,etc) and product quality. In order to solve this problem,suspended magnets and metal detector came into being. The suspended magnets use strong magnetic field force to accurately attract metal impurities and protect equipment from damage.
suspended magnets play an important role in the recycling, mining & quarrying etc industry. 
They are used to protect vital process equipment downstream from damage while it produces a clean separated final product. This type of equipment includes primary jaw crushers, cone crushers, hammer mills and other tertiary crushers. At the same time it can effectively prevent long sharp metal shards from cutting, ripping or tearing conveyor belts.

Suspension Iron Removal Equipment Magnet Conveyor Separator
Work with metal detector:

Metal detectors are commonly used alongside electro suspended magnet to 
detect tramp metal such digger teeth(manganese steel).
Used in this combination,magnetic separators and metal detectors provide optimum protection.
This results in less production downtime and reduced maintenance and repair cost.
Suspension Iron Removal Equipment Magnet Conveyor Separator

Application:
Installation on Mobile Crushers, Screens and Shredders
Installation within a MRF (Material Recovery Facility) plant
Separation of ferrous contamination in quarries
Removal of ferrous materials in mining operations
Used in Wood Waste processing applications
Separation of ferrous in fragmentiser metal recovery
Separation of ferrous metals from Municipal Solid Waste
Removal of ferrous contamination in glass cullet recycling
Separation of ferrous from Kerbside collection recycling
Separation of ferrous metals in Skip Waste recycling
Removal of ferrous from Foundry applications


Below is the main suspension magnetic separator introduction:


Permanent Suspension magnet:
Suspension Iron Removal Equipment Magnet Conveyor Separator

How to work:
Suspension Iron Removal Equipment Magnet Conveyor Separator
Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and discharged by manually.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.

Technical data:
Model No. Belt width
(mm)
Suspension height
(≤mm)
Materials
Thickness
(≤mm)
Weight
(kg)
Belt speed
(≤m/s)
Overall dimension
(mm)
A B C
RCYB-4 400 125 60 115 4.5 400 300 230
RCYB-4-1 400     75 30 65 400 250 140
RCYB-5 500 150 90 206 500 350 260
RCYB-5-1 500 100 50 96 500 260 160
RCYB-6 600 175 120 295 600 450 280
RCYB-6-1 600 130 60 158 600 350 180
RCYB-6.5 650 200 150 450 650 600 300
RCYB-6.5-1 650 200 150 450 650 400 300
RCYB-8 800 250 200 680 950 950 380
RCYB-8-1 800 200 150 550 800 600 300
RCYB-10 1000 300 250 1180 1100 1000 380
RCYB-12 1200 350 300 1670 1300 1340 420
RCYB-14 1400 400 350 2350 1500 1500 420
RCYB-16 1600 450 400 2850 1750 1750 460

Electro suspension magnet:Suspension Iron Removal Equipment Magnet Conveyor Separator

Electro magnets catalogue standard:

While the electric current pass through the insulated wire coil to generate magnetic field,heat will generated inevitably,excessive heat will affect the work efficiency of the electromagnetic separator,what the worse is even burned the insulated wire coil,so how to discharge the excessive heat is an important part of costs constitute to the electro magnetic separator.How to discharge the excessive heat?The international general three ways is natural cooling,fan cooling and oil cooling.

Generally speaking, the most widely used is natural cooling electro magnet and the best way to discharge the excessive heat is oil cooling electro magnet.
Suspension Iron Removal Equipment Magnet Conveyor Separator
How to work:

Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and discharged by manually.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.
Suspension Iron Removal Equipment Magnet Conveyor Separator

All electro magnet comes along with control panel:

Suspension Iron Removal Equipment Magnet Conveyor Separator
Electro suspension magnet must be worked with electronic control panel,below is a part of control panel function:

1.Power Supply: The electronic control panel supplies power to the electro magnet unit and associated components.The electronic control panel converts AC electricity to DC, providing the electromagnetic magnet with the power needed to generate magnetic force. This conversion is crucial as it enables the magnet to create a strong magnetic field.

2.Magnet Activation:controling the activation and deactivation of the magnet's electromagnetic field. When activated, the magnet generates a strong magnetic field that attracts ferrous materials.

3.Variable Strength Control:allowing for adjustment of the magnetic field strength. This feature is useful for optimizing the magnet's performance based on the material being processed or the operating conditions. 

4.Safety Features:including safety features such as emergency stop buttons and overload protection circuits. These ensure safe operation and prevent damage to the equipment.

5.Monitoring and indication: including indicators or displays that show the status of the magnet (on/off) and may provide diagnostic information in case of malfunctions.    

6. Remote Operation:supporting remote operation, allowing operators to control the magnet from a distance using switches or a control interface.

Technical specifications:

Model No.

Belt width
(mm)

Suspension height
(h≤mm)

Magnetic
intensity

(≥mT)
Materials
Thickness
(≤mm)

Power
(kw)

Weight
(kg)
Belt speed
(≤m/s)
Overalldimension
(mm)
A
B
RCDB-3
300
75
50
50
0.4
185
4.5
210
250
400
280
RCDB-4
400
100
50
70
0.6
300
240
280
500
400
RCDB-5
500
150
60
90
1.0
430
280
325
610
450
RCDB-6
600
175
60
120
1.6
580
280
325
710
500
RCDB-6.5
650
200
70
150
2.0
680
280
325
816
640
RCDB-8
800
250
70
200
3.6
950
310
355
960
780
RCDB-10
1000
300
70
250
5.0
1520
310
360
1200
920
RCDB-12
1200
350
70
300
6.8
2250
310
365
1400
1000
RCDB-14
1400
400
70
350
9.0
2950
405
485
1650
1400
RCDB-16
1600
450
70
400
13
4800
460
540
1900
1650
RCDB-18
1800
500
70
450
18
6900
530
610
2150
1800




Self Cleaning Magnets:

Self cleaning magnets are based on existing and improved technology of permanent  magnets and electro magnets,which adds iron discharge structure which composes of driving motor, roll, frame and iron discharging belt with scraper on the basis of permanent magnets and electro magnets.

Self cleaning magnets usually suspend on the conveyor or over the head pulley and used in a widely variety of application for the removal of occasional tramp iron automatically.

Work with various kinds of conveyor belt, 0.1~35kg ferrous material can be remove from the incompact non-ferrous materials.

These can be mounted either in line with the conveyor belt or in cross belt configuration.

Suspension Iron Removal Equipment Magnet Conveyor Separator

How to work:

Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and automatically discharge.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.
Suspension Iron Removal Equipment Magnet Conveyor Separator

Self cleaning magnetic separator catalogue:

1.Permanent magnetic self cleaning magnetic separator

2.permanent magnetic light type self cleaning magnetic separator

3.electro magnetic natural cooling self cleaning magnetic separator

4.electro magnetic wind cooling self cleaning magnetic separator

5.electro magnetic oil cooling self cleaning magnetic separator

Etc

Technical specifications
 
Model No. Belt width (mm) Suspension height(h≤mm) Magnetic intensity
(≥mT)
Thickness of materials
(≤mm)
Motor power
(kw)
Adaptive belt speed
(≤m/s)
Duty type Weight
(kg)
Outline dimensions (mm)
A B C D E
RCYD(C)-5 500 150 60 80 1.5 4.5 continuous 450 1900 710 935 950 753
RCYD(C)-6 600 175 60 120 1.5 620 2050 710 1020 1050 753
RCYD(C)-6.5 650 200 70 150 1.5 900 2050 728 1020 1200 888
RCYD(C)-8 800 250 70 200 2.2 1100 2250 750 1300 1350 1090
RCYD(C)-10 1000 300 70 250 3.0 1820 2650 889 1550 1450 1335
RCYD(C)-12 1200 350 70 300 4.0 3050 2860 1010 1720 1550 1515
RCYD(C)-14 1400 400 70 350 4.0 4150 3225 1050 1980 1800 1755
RCYD(C)-16 1600 450 70 400 5.5 5900 3350 1180 2160 1950 1850
RCYD(C)-18 1800 500 70 450 5.5 7800 3580 1210 2450 2200 2130
RCYD(C)-20 2000 550 70 500 7.5 9400 3800 1300 2700 2400 2410



Catalogue:
Suspension Iron Removal Equipment Magnet Conveyor SeparatorWhy choose US?

1.Experience and Expertise,Engaged in this industry over a decade of experience,our company has earned a reputation for trustworthiness and expertise.Choosing our company means choosing a partner with a knowledgeable and reputable manufacturer
2.Quality and Performance,Boasting skilled craftsmen, excellent technicians, and rigorous quality supervisors who ensure meticulous attention to detail and stringent product quality control throughout the production process. Choosing our company means entrusting your projects to professionals committed to delivering unparalleled quality and precision in every process of production.
3.Customization and Innovation,Offering customizable solutions that meet specific customer needs or industry standards and known for innovating new technologies or features that improve new processes in the world.
4. Customer Support,Providing excellent 24 hours customer service, technical support, and after-sales service can differentiate your company from others.
5. Cost-Effectiveness,Competitive pricing combined with high-quality products can be a decisive factor for customers looking to optimize their budget.
6. Reliability and Delivery, Consistently delivering products on time and ensuring they perform as promised can build long-term relationships with customer

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