Suspended Overband Belt Separator-Manufacturer

• Customization: Available
• Type: Magnetic Separator
• Voltage: as Local Voltage
• Model NO.: RCYB, RCYD, RCDB, RCDE, RCDA, RCDF
• Material: Carbon Steel
• Material Feature: Rare Earth Material-NdFeB Magnet
• Certification: ISO9001:2008
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: as Customer Requirement
• Customized: Customized
• Condition: New
• After-sales Service: Email Guide
• Belt Width: 300-2600mm
• Magnetic Origin: Rare Earth Material-NdFeB Magnet or Engerised Coil
• Installation Type: Suspended Install
• Iron Cleaning Style: Manual Cleaning or Self Cleaning
• Magnetic Intensity: 70-150mt
• Quality: High Reputation
• Feature: High Recovery Rate Easy
• Separator: Ferrous Metal
• Max.Belt Speed: 4.5m/S
• Max.Product Stream Thickness: 600mm
• Max.Suspended Height: 650mm
• Key Selling Points: Protect Crusher-Purify Product Stream
• Cooling Type: Natural Cooling,Fan Cooling,Oil Cooling
• Transport Package: Export Standard Pack
• Specification: As model requirements
• Origin: China
• HS Code: 84741000
• Production Capacity: 100 Sets Per Month

Product Description

Introduction:

Suspension magnetic separators are a type of magnetic separation equipment used to remove tramp iron and other ferrous contaminants from products passing through a conveyor belt or vibratory feeder. It consists of a magnetic system suspended above a conveyor belt or vibratory feeder, creating a magnetic field that attracts and holds ferrous materials. This allows non-magnetic materials to continue along the conveyor while magnetic materials are removed and collected separately to ensure product purity and protect processing equipment from damage caused by metal contaminants.
Suspension magnetic separators are available in permanent and electromagnetic,manual cleaning and self cleaning version.

Why need install electro suspended magnet in your production line?
In the industrial production process,metal impurities often become hidden dangers that damage downstream expensive equipment(crusher,grinder,etc) and product quality. In order to solve this problem,suspended magnets and metal detector came into being. The suspended magnets use strong magnetic field force to accurately attract metal impurities and protect equipment from damage.
suspended magnets play an important role in the recycling, mining & quarrying etc industry. 
They are used to protect vital process equipment downstream from damage while it produces a clean separated final product. This type of equipment includes primary jaw crushers, cone crushers, hammer mills and other tertiary crushers. At the same time it can effectively prevent long sharp metal shards from cutting, ripping or tearing conveyor belts.

Work with metal detector:

Metal detectors are commonly used alongside electro suspended magnet to 
detect tramp metal such digger teeth(manganese steel).
Used in this combination,magnetic separators and metal detectors provide optimum protection.
This results in less production downtime and reduced maintenance and repair cost.

Application:
Installation on Mobile Crushers, Screens and Shredders
Installation within a MRF (Material Recovery Facility) plant
Separation of ferrous contamination in quarries
Removal of ferrous materials in mining operations
Used in Wood Waste processing applications
Separation of ferrous in fragmentiser metal recovery
Separation of ferrous metals from Municipal Solid Waste
Removal of ferrous contamination in glass cullet recycling
Separation of ferrous from Kerbside collection recycling
Separation of ferrous metals in Skip Waste recycling
Removal of ferrous from Foundry applications

Below is the main suspension magnetic separator introduction:


Permanent Suspension magnet:

How to work:

Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and discharged by manually.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.

Technical data:

Model No.	Belt width (mm)	Suspension height (≤mm)	Materials Thickness (≤mm)	Weight (kg)	Belt speed (≤m/s)	Overall dimension (mm)
						A	B	C
RCYB-4	400	125	60	115	4.5	400	300	230
RCYB-4-1	400	75	30	65		400	250	140
RCYB-5	500	150	90	206		500	350	260
RCYB-5-1	500	100	50	96		500	260	160
RCYB-6	600	175	120	295		600	450	280
RCYB-6-1	600	130	60	158		600	350	180
RCYB-6.5	650	200	150	450		650	600	300
RCYB-6.5-1	650	200	150	450		650	400	300
RCYB-8	800	250	200	680		950	950	380
RCYB-8-1	800	200	150	550		800	600	300
RCYB-10	1000	300	250	1180		1100	1000	380
RCYB-12	1200	350	300	1670		1300	1340	420
RCYB-14	1400	400	350	2350		1500	1500	420
RCYB-16	1600	450	400	2850		1750	1750	460

Electro suspension magnet:

Electro magnets catalogue standard:

While the electric current pass through the insulated wire coil to generate magnetic field,heat will generated inevitably,excessive heat will affect the work efficiency of the electromagnetic separator,what the worse is even burned the insulated wire coil,so how to discharge the excessive heat is an important part of costs constitute to the electro magnetic separator.How to discharge the excessive heat?The international general three ways is natural cooling,fan cooling and oil cooling.

Generally speaking, the most widely used is natural cooling electro magnet and the best way to discharge the excessive heat is oil cooling electro magnet.

How to work:

Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and discharged by manually.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.

All electro magnet comes along with control panel:

Electro suspension magnet must be worked with electronic control panel,below is a part of control panel function:

1.Power Supply: The electronic control panel supplies power to the electro magnet unit and associated components.The electronic control panel converts AC electricity to DC, providing the electromagnetic magnet with the power needed to generate magnetic force. This conversion is crucial as it enables the magnet to create a strong magnetic field.

2.Magnet Activation:controling the activation and deactivation of the magnet's electromagnetic field. When activated, the magnet generates a strong magnetic field that attracts ferrous materials.

3.Variable Strength Control:allowing for adjustment of the magnetic field strength. This feature is useful for optimizing the magnet's performance based on the material being processed or the operating conditions. 

4.Safety Features:including safety features such as emergency stop buttons and overload protection circuits. These ensure safe operation and prevent damage to the equipment.

5.Monitoring and indication: including indicators or displays that show the status of the magnet (on/off) and may provide diagnostic information in case of malfunctions.    

6. Remote Operation:supporting remote operation, allowing operators to control the magnet from a distance using switches or a control interface.

Technical specifications:

Model No.	Belt width (mm)	Suspension height (h≤mm)	Magnetic intensity (≥mT)	Materials Thickness (≤mm)	Power (kw)	Weight (kg)	Belt speed (≤m/s)	Overalldimension (mm)
								A	B	DΦ	dΦ
RCDB-3	300	75	50	50	0.4	185	4.5	210	250	400	280
RCDB-4	400	100	50	70	0.6	300		240	280	500	400
RCDB-5	500	150	60	90	1.0	430		280	325	610	450
RCDB-6	600	175	60	120	1.6	580		280	325	710	500
RCDB-6.5	650	200	70	150	2.0	680		280	325	816	640
RCDB-8	800	250	70	200	3.6	950		310	355	960	780
RCDB-10	1000	300	70	250	5.0	1520		310	360	1200	920
RCDB-12	1200	350	70	300	6.8	2250		310	365	1400	1000
RCDB-14	1400	400	70	350	9.0	2950		405	485	1650	1400
RCDB-16	1600	450	70	400	13	4800		460	540	1900	1650
RCDB-18	1800	500	70	450	18	6900		530	610	2150	1800

Self Cleaning Magnets:

Self cleaning magnets are based on existing and improved technology of permanent  magnets and electro magnets,which adds iron discharge structure which composes of driving motor, roll, frame and iron discharging belt with scraper on the basis of permanent magnets and electro magnets.

Self cleaning magnets usually suspend on the conveyor or over the head pulley and used in a widely variety of application for the removal of occasional tramp iron automatically.

Work with various kinds of conveyor belt, 0.1~35kg ferrous material can be remove from the incompact non-ferrous materials.

These can be mounted either in line with the conveyor belt or in cross belt configuration.

How to work:

Suspension magnetic separators extract ferrous metal from a conveyed product stream on a conveyor belt or vibratory feeder.Ferrous metal is lifted off out of the product stream and either held on the magnet bottom and automatically discharge.
conveyed product stream on belt without ferrous metal will not be effected by the suspension magnetic separator and run the normal trajectory.

Self cleaning magnetic separator catalogue:

1.Permanent magnetic self cleaning magnetic separator

2.permanent magnetic light type self cleaning magnetic separator

3.electro magnetic natural cooling self cleaning magnetic separator

4.electro magnetic wind cooling self cleaning magnetic separator

5.electro magnetic oil cooling self cleaning magnetic separator

Etc

Technical specifications

 

Model No.	Belt width (mm)	Suspension height(h≤mm)	Magnetic intensity (≥mT)	Thickness of materials (≤mm)	Motor power (kw)	Adaptive belt speed (≤m/s)	Duty type	Weight (kg)	Outline dimensions (mm)
									A	B	C	D	E
RCYD(C)-5	500	150	60	80	1.5	4.5	continuous	450	1900	710	935	950	753
RCYD(C)-6	600	175	60	120	1.5			620	2050	710	1020	1050	753
RCYD(C)-6.5	650	200	70	150	1.5			900	2050	728	1020	1200	888
RCYD(C)-8	800	250	70	200	2.2			1100	2250	750	1300	1350	1090
RCYD(C)-10	1000	300	70	250	3.0			1820	2650	889	1550	1450	1335
RCYD(C)-12	1200	350	70	300	4.0			3050	2860	1010	1720	1550	1515
RCYD(C)-14	1400	400	70	350	4.0			4150	3225	1050	1980	1800	1755
RCYD(C)-16	1600	450	70	400	5.5			5900	3350	1180	2160	1950	1850
RCYD(C)-18	1800	500	70	450	5.5			7800	3580	1210	2450	2200	2130
RCYD(C)-20	2000	550	70	500	7.5			9400	3800	1300	2700	2400	2410

Catalogue:
Why choose US?
1.Experience and Expertise,Engaged in this industry over a decade of experience,our company has earned a reputation for trustworthiness and expertise.Choosing our company means choosing a partner with a knowledgeable and reputable manufacturer
2.Quality and Performance,Boasting skilled craftsmen, excellent technicians, and rigorous quality supervisors who ensure meticulous attention to detail and stringent product quality control throughout the production process. Choosing our company means entrusting your projects to professionals committed to delivering unparalleled quality and precision in every process of production.
3.Customization and Innovation,Offering customizable solutions that meet specific customer needs or industry standards and known for innovating new technologies or features that improve new processes in the world.
4. Customer Support,Providing excellent 24 hours customer service, technical support, and after-sales service can differentiate your company from others.
5. Cost-Effectiveness,Competitive pricing combined with high-quality products can be a decisive factor for customers looking to optimize their budget.
6. Reliability and Delivery, Consistently delivering products on time and ensuring they perform as promised can build long-term relationships with customer