Suspended Conveyor Belt Self Cleaning Electro Overband Magnetic Separator for Tramp Metal Removal to Protect Crusher/Grinder/Mill

• Customization: Available
• Type: Magnetic Separator
• Voltage: as Local Voltage
• Model NO.: RCDC RDCC
• Material: Carbon Steel
• Material Feature: Rare Earth Material-NdFeB Magnet
• Certification: ISO9001:2008
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: as Customer Requirement
• Customized: Customized
• Condition: New
• After-sales Service: Email Guide
• Belt Width: 300-2600mm
• Magnetic Origin: Rare Earth Material-NdFeB Magnet or Engerised Coil
• Installation Type: Suspended Install
• Iron Cleaning Style: Self Cleaning
• Magnetic Intensity: 70-150mt
• Quality: High Reputation
• Feature: High Recovery Rate Easy
• Separator: Ferrous Metal
• Max.Belt Speed: 4.5m/S
• Max.Product Stream Thickness: 400mm
• Max.Suspended Height: 450mm
• Key Selling Points: Protect Crusher-Purify Product Stream
• Cooling Type: Natural Cooling,Winding Cooling,Oil Cooling
• Work Type: Continuous Work Type
• Transport Package: Export Standard Pack
• Specification: As model requirements
• Origin: China
• HS Code: 84741000
• Production Capacity: 100 Sets Per Month

Product Description

Introuduce:                                                     RCY                                                                                       RCD

Suspension overband magnetic separator sometimes also called overbelt separators consist essentially of a magnet (electro or permanent type) around which a belt called iron discharging belt. The machines featured by a permanent magnet are called model RCY, by an electromagnet model RCD.

Suspension overband magnetic separator usually suspend on the onveyor or over the head pulley.

Suspension overband magnetic separator is widely used together with various kinds of belt conveyors for auto iron removal from non-magnetic materials in continuous duty occasions with plenty of iron.

Suspension overband magnetic separator can protect downstream important and in most cases very expensive equipments from being potentially damaged by tramp metal.

How to work:

When the material mixed in ferromagnetic impurities pass through the suspension magnetic iron separator,the ferromagnetic impurities will be absorbed and collected on the self cleaning magnetic separator belt,with the movement of the self cleaning belt,the ferromagnetic impurities will be out of the magnetic field,then release beyond the product flow automatically.

Installation drawing:

 

Work with metal detector to achieve optimum protection:

Suspended Overband Magnets are also used in combination with metal detectors to offer complete peace of mind. This will ensure that any metal material embedded or trapped in or under the ore that may escape the magnetic separator do not pass the metal detector. Once a metal detector is tripped, the conveyor will stop and human intervention is required. This will ensure no metal components end up in the process that will cause costly problems.

Electronic control panel:

Electro overband magnet must be worked with electronic control panel,below is a part of control panel function:

1.Power Supply: The electronic control panel supplies power to the electro magnet unit and associated components.The electronic control panel converts AC electricity to DC, providing the electromagnetic magnet with the power needed to generate magnetic force. This conversion is crucial as it enables the magnet to create a strong magnetic field.

2.Magnet Activation:controling the activation and deactivation of the magnet's electromagnetic field. When activated, the magnet generates a strong magnetic field that attracts ferrous materials.

3.Variable Strength Control:allowing for adjustment of the magnetic field strength. This feature is useful for optimizing the magnet's performance based on the material being processed or the operating conditions. 

4.Safety Features:including safety features such as emergency stop buttons and overload protection circuits. These ensure safe operation and prevent damage to the equipment.

5.Monitoring and indication: including indicators or displays that show the status of the magnet (on/off) and may provide diagnostic information in case of malfunctions.    

6. Remote Operation:supporting remote operation, allowing operators to control the magnet from a distance using switches or a control interface.

Application:

Suspension magnetic separator is widely used in the plenty of ferrous material occasions.
For example used for removing slag in steel  factory and cement plant and protecting some important equipment like mill, muller, and crusher.

Installation on Mobile Crushers, Screens and Shredders
Installation within a MRF (Material Recovery Facility) plant
Separation of ferrous contamination in quarries
Removal of ferrous materials in mining operations
Used in Wood Waste processing applications
Separation of ferrous in fragmentiser metal recovery
Separation of ferrous metals from Municipal Solid Waste
Removal of ferrous contamination in glass cullet recycling
Separation of ferrous from Kerbside collection recycling
Separation of ferrous metals in Skip Waste recycling
Removal of ferrous from Foundry applications

Overall drawing:
Technical specifications:

Model No.	Belt width (mm)	Suspension height (h≤mm)	Magnetic intensity (≥mT)	Materials Thickness (≤mm)	Motor Power (≤kw)	Power (≤kw)	Weight (kg)	Fan power (kw)	Belt speed (≤m/s)	Overall dimension (mm)
										A	B	C	D	E
RCDC-5	500	150	60	100	1.5	1.2	1080	0.37	4.5	206	965	720	770	455
RCDC-6	600	175	60	120	1.5	2	1350	0.37		2160	1170	810	1070	575
RCDC-6.5	650	200	70	150	2.2	3	1530	0.37		2380	1370	820	888	650
RCDC-8	800	250	70	200	2.2	4	2100	0.55		2340	1420	860	923	800
RCDC-10	1000	300	70	250	3.0	6	3380	0.55		2810	1700	880	1180	1450
RCDC-12	1200	350	70	300	4.0	8	4150	1.1		3000	1850	850	1650	1500
RCDC-14	1400	400	70	350	4.0	12	5500	1.1		3280	2070	1020	1600	1410
RCDC-16	1600	450	70	400	5.5	15	6900	1.5		3600	2270	1050	1800	1500
RCDC-18	1800	500	70	450	7.5	20	8800	2.2		4380	2500	1160	2220	2850
RCDC-20	2000	550	70	500	7.5	26	10500	4.4		4600	2750	130	2470	3100
RCDC-22	2200	600	70	550	7.5	32	12900	2.2*2		5100	3100	1600	2800	3450

 

Model No.	Adaptive belt width (mm)	Suspension height (h≤mm)	Magnetic intensity (≥mT)	Thickness of materials (≤mm)	Motor power (kw)	Adaptive belt speed (≤m/s)	Weight (kg)	Outline dimensions (mm)
								A	B	C	D	E
RCYD-5	500	150	65	80	1.5	4.5	700	1500	880	960	850	740
RCYD-6	600	175	65	120	1.5		850	1650	1030	960	900	890
RCYD-6.5	650	20	70	150	2.2		1020	1800	1030	960	980	890
RCYD-8	800	250	70	200	2.2		1320	1900	1240	1150	1050	1090
RCYD-10	1000	300	70	250	3.0		1920	2300	1450	1150	1350	1290
RCYD-12	1200	350	70	300	4.0		2900	2400	1700	1150	1500	1540
RCYD-14	1400	400	72	350	4.0		3560	2570	1920	1200	1750	1740
RCYD-16	1600	450	72	400	5.5		5960	2750	2100	1390	1840	1950
RCYD-18	1800	500	75	450	7.5		8350	3300	2300	1450	2150	2150

 

 

Catalogue:
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