Suspension Air Cooling Conveyor Belt Electromagnetic Separator

• Customization: Available
• Type: Magnetic Separator
• Voltage: as Local Voltage
• Model NO.: RCDC
• Weight: as Model
• Material: Carbon Steel
• Material Feature: Rare Earth Material-NdFeB Magnet
• Certification: ISO9001:2008
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: as Customer Requirement
• Customized: Customized
• Condition: New
• After-sales Service: Email Guide
• Belt Width: 300-2600mm
• Magnetic Origin: Rare Earth Material-NdFeB Magnet or Engerised Coil
• Installation Type: Suspended Install
• Iron Cleaning Style: Self Cleaning
• Magnetic Intensity: 70-150mt
• Quality: High Reputation
• Feature: High Recovery Rate Easy
• Separator: Ferrous Metal
• Max.Belt Speed: 4.5m/S
• Max.Product Stream Thickness: 400mm
• Max.Suspended Height: 450mm
• Key Selling Points: Protect Crusher-Purify Product Stream
• Cooling Type: Natural Cooling,Winding Cooling,Oil Cooling
• Work Type: Continuous Work Type
• Transport Package: Export Standard Pack
• Specification: As model requirements
• Origin: China
• HS Code: 84741000
• Production Capacity: 100 Sets Per Month

Product Description

Introuduce:

Suspension Overband Magnetic Separator for Conveyor Belt is composed of high-performance permanent magnetic core, iron discharging belt, reducer motor, frame, roll, etc, which can be combined with conveyers to remove 0.1~35kg iron from non-magnetic materials automatically.

Suspension Overband Magnets for Conveyor Belt usually suspend on the onveyor or over the head pulley.

Suspension Overband Magnets for Conveyor Belt can protect downstream important and in most cases very expensive equipments from being potentially damaged by tramp metal.
Contain:supporting frame, iron cleaning belt, exciter coi, iron core, shell, driving drum, driven drum,motor,reducer,etc.

Electronic control panel:

Electro overband magnet must be worked with electronic control panel,below is a part of control panel function:

1.Power Supply: The electronic control panel supplies power to the electro magnet unit and associated components.The electronic control panel converts AC electricity to DC, providing the electromagnetic magnet with the power needed to generate magnetic force. This conversion is crucial as it enables the magnet to create a strong magnetic field.

2.Magnet Activation:controling the activation and deactivation of the magnet's electromagnetic field. When activated, the magnet generates a strong magnetic field that attracts ferrous materials.

3.Variable Strength Control:allowing for adjustment of the magnetic field strength. This feature is useful for optimizing the magnet's performance based on the material being processed or the operating conditions. 

4.Safety Features:including safety features such as emergency stop buttons and overload protection circuits. These ensure safe operation and prevent damage to the equipment.

5.Monitoring and indication: including indicators or displays that show the status of the magnet (on/off) and may provide diagnostic information in case of malfunctions.    

6. Remote Operation:supporting remote operation, allowing operators to control the magnet from a distance using switches or a control interface.

How to work:

Closed aluminium coil with load( exciter)can produce magnetic field. The exciting coil rolled around the iron core to be welded on the undersurface of yoke. Release heat through shell and heat discharge exit.Through motor to drive the conveyor belt running, auto-removing iron realized.
When the electro overband magnet running according to the operation program,the iron in the material should be attracted by the strong magnetic field strength,at the moment that the power of the reducer passes on to the iron discharging belt through the chain ,chain wheel and the driving roller,will force flings the attracted iron out of the transportation belt,then get the goal of iron-cleaning.

Installation drawing:

 

Work with metal detector to achieve optimum protection:

Metal detectors are commonly used alongside suspended overband magnet to 
detect tramp metal such digger teeth(manganese steel).
Used in this combination,magnetic separators and metal detectors provide optimum protection.
This results in less production downtime and reduced maintenance and repair cost.

 

Application:

Suspension magnetic separator is widely used in the plenty of ferrous material occasions.
For example used for removing slag in steel  factory and cement plant and protecting some important equipment like mill, muller, and crusher.
Installation on Mobile Crushers, Screens and Shredders
Installation within a MRF (Material Recovery Facility) plant
Separation of ferrous contamination in quarries
Removal of ferrous materials in mining operations
Used in Wood Waste processing applications
Separation of ferrous in fragmentiser metal recovery
Separation of ferrous metals from Municipal Solid Waste
Removal of ferrous contamination in glass cullet recycling
Separation of ferrous from Kerbside collection recycling
Separation of ferrous metals in Skip Waste recycling
Removal of ferrous from Foundry applications

Overall drawing:
Technical specifications:

 

Model No.	Belt width (mm)	Suspension height (h≤mm)	Magnetic intensity (≥mT)	Materials Thickness (≤mm)	Motor Power (≤kw)	Power (≤kw)	Weight (kg)	Fan power (kw)	Belt speed (≤m/s)	Overall dimension (mm)
										A	B	C	D	E
RCDC-5	500	150	60	100	1.5	1.2	1080	0.37	4.5	206	965	720	770	455
RCDC-6	600	175	60	120	1.5	2	1350	0.37		2160	1170	810	1070	575
RCDC-6.5	650	200	70	150	2.2	3	1530	0.37		2380	1370	820	888	650
RCDC-8	800	250	70	200	2.2	4	2100	0.55		2340	1420	860	923	800
RCDC-10	1000	300	70	250	3.0	6	3380	0.55		2810	1700	880	1180	1450
RCDC-12	1200	350	70	300	4.0	8	4150	1.1		3000	1850	850	1650	1500
RCDC-14	1400	400	70	350	4.0	12	5500	1.1		3280	2070	1020	1600	1410
RCDC-16	1600	450	70	400	5.5	15	6900	1.5		3600	2270	1050	1800	1500
RCDC-18	1800	500	70	450	7.5	20	8800	2.2		4380	2500	1160	2220	2850
RCDC-20	2000	550	70	500	7.5	26	10500	4.4		4600	2750	130	2470	3100
RCDC-22	2200	600	70	550	7.5	32	12900	2.2*2		5100	3100	1600	2800	3450

 

Catalogue:
Why choose US?
1.Experience and Expertise,Engaged in this industry over a decade of experience,our company has earned a reputation for trustworthiness and expertise.Choosing our company means choosing a partner with a knowledgeable and reputable manufacturer
2.Quality and Performance,Boasting skilled craftsmen, excellent technicians, and rigorous quality supervisors who ensure meticulous attention to detail and stringent product quality control throughout the production process. Choosing our company means entrusting your projects to professionals committed to delivering unparalleled quality and precision in every process of production.
3.Customization and Innovation,Offering customizable solutions that meet specific customer needs or industry standards and known for innovating new technologies or features that improve new processes in the world.
4. Customer Support,Providing excellent 24 hours customer service, technical support, and after-sales service can differentiate your company from others.
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